Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Thermostat: Service and Repair

REMOVAL
1) Lift-up the vehicle.





2) Remove under cover.





3) Drain engine coolant completely.





4) Disconnect radiator outlet hose from thermostat cover.





5) Remove thermostat cover and gasket, and pull out the thermostat.

INSTALLATION
1) Install the thermostat to oil pan upper, and install the thermostat cover together with a new gasket.

NOTE: When reinstalling the thermostat, use a new gasket.

Tightening torque: 6.4 Nm (0.65 kgf-m, 4.7 ft. lbs.)
2) Connect radiator outlet hose to thermostat cover.
3) Fill coolant.