Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Front Chain Cover

REMOVAL
1) Remove crankshaft pulley.





2) Remove front chain cover.

NOTE: There are four different types of chain cover mounting bolts. Sort them into separate containers to avoid confusion at installation.

INSTALLATION
1) Remove old fluid packing on the matching surface, and degrease it.





2) Apply fluid packing to the mating surface of front chain cover.
Fluid packing: THREE BOND 1280B
Fluid packing application diameter: 2.5 ± 0.5 mm (0.098 ± 0.0197 inch)





3) Install front chain cover. Temporarily tighten the bolts.

NOTE: Do not confuse the mounting positions of the bolts.





4) Tighten the bolts in the numerical sequence shown in figure.
Tightening torque: 6.6 Nm (0.67 kgf-m, 4.8 ft. lbs.)
5) Install crankshaft pulley.

INSPECTION
Check the cover surface for flaws and dents. Check the cover mating surface and the mounting point of crankshaft pulley for oil leaks.