Operation CHARM: Car repair manuals for everyone.
Home >> Subaru >> 2002 >> Outback L.L.Bean Edition AWD F6-3.0L >> Repair and Diagnosis >> Transmission and Drivetrain >> Transfer Case >> Counter Gear >> Service and Repair >> Removal and Installation
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Removal and Installation

Transfer Driven Gear
REMOVAL
1. Remove the manual transmission assembly from vehicle.
2. Remove back-up light switch and neutral position switch.
3. Remove transfer case with extension case assembly.
4. Remove extension case assembly.





5. Remove transfer driven gear.





6. Remove bearing cup from extension case and transfer case.

INSTALLATION





1. Install bearing cup to extension case and transfer case.





2. Install transfer driven gear.
3. Install transfer case and extension case assembly.
4. Install back-up light switch and neutral position switch.
5. Install the manual transmission assembly to vehicle.
pro multis · About Operation CHARM