Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Removal and Installation

REMOVAL
1. Remove the manual transmission assembly from vehicle.
2. Remove back-up light switch and neutral position switch.
3. Remove transfer case with extension case assembly.
4. Remove extension case assembly.
5. Remove transfer driven gear.





6. Remove transfer drive gear.

INSTALLATION





1. Install transfer drive gear.
Tightening torque: 26 Nm (2.7 kgf-cm, 20 ft. lbs.)
2. Install the extension case assembly.
3. Install transfer driven gear.
4. Install transfer case and extension case assembly.
5. Install back-up light switch and neutral position switch.
6. Install the manual transmission assembly from vehicle.