Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Compressor HVAC: Service and Repair

Compressor

REMOVAL
1. Perform oil return operation.
2. Turn A/C switch OFF and stop the engine.
3. Using refrigerant recovery system, discharge refrigerant.
4. Disconnect ground cable from battery.




5. Remove duct (A).




6. Disconnect low-pressure hose (A) and high pressure hose (B).

CAUTION: Be careful not to lose O-rings on hose. Immediately seal hose with a plug or vinyl tape to prevent the entry of contamination.

7. Remove V-belt.
8. Remove generator.
9. Disconnect compressor harness from body harness.




10. Remove bolts from compressor bracket.




11. Loosen bolts to remove compressor from bracket.

INSTALLATION
1. Install in the reverse order of removal.
2. Replace O-rings on low-/high-pressure hoses with new ones, then apply compressor oil.
3. When replacing compressor, adjust amount of compressor oil.
4. Charge refrigerant.

Tightening torque: Refer to COMPONENT of General Description