Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Fuel Pump: Service and Repair

Fuel Tank Part 1:




Fuel Tank Part 2:






Fuel Pump

REMOVAL

WARNING:
- Place "NO FIRE" signs near the working area.
- Be careful not to spill fuel on the floor.

NOTE: Fuel pump assembly consists of fuel pump and fuel level sensor.

1. Release the fuel pressure.
2. Drain the fuel.
3. Remove the rear seat.




4. Remove the service hole cover.




5. Disconnect the connector from fuel pump.
6. Disconnect the quick connector and then disconnect the fuel delivery hose, return hose and jet pump hose.




7. Remove the nuts which install the fuel pump assembly onto fuel tank.
8. Take off the fuel pump assembly from fuel tank.

INSTALLATION
Install in the reverse order of removal.

NOTE: Use a new gasket.

1. Ensure the sealing portion is free from fuel or foreign particles before installation.




2. Tighten the nuts to specified torque in the order as shown in the figure.