Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Crankshaft, Engine

Crankshaft
Bend limit 0.035 mm (0.0014 inch)

Crank pin
Out of roundness 0.003 mm (0.0001 inch)
Cylindricality 0.004 mm (0.0002 inch)
Grinding limit (Diameter) 51.750 mm (2.0374 inch)

Crank journal
Out of roundness 0.005 mm (0.0002 inch)
Cylindricality 0.006 mm (0.0002 inch)
Grinding limit (Diameter) 59.750 mm (2.3524 inch)

Crank pin outer diameter
STD 51.984-52.000 mm (2.0466-2.0472 inch)
0.03 mm (0.0012 inch) US 51.954-51.970 mm (2.0454-2.0461 inch)
0.05 mm (0.0020 inch) US 51.934-51.950 mm (2.0446-2.0453 inch)
0.25 mm (0.0098 inch) US 51.734-51.750 mm (2.0368-2.0374 inch)

Crank journal outer diameter
#1 - #5
STD 59.992-60.008 mm (2.3619-2.3625 inch)
0.03 mm (0.0012 inch) US 59.962-59.978 mm (2.3607-2.3613 inch)
0.05 mm (0.0020 inch) US 59.942-59.958 mm (2.3599-2.3605 inch)
0.25 mm (0.0098 inch) US 59.742-59.758 mm (2.3520-2.3527 inch)

Thrust clearance
STD 0.030-0.115 mm (0.0012-0.0045 inch)
Limit 0.25 mm (0.0098 inch)

Oil clearance
#1-#5
STD 0.010-0.030 mm (0.0004-0.0012 inch)
Limit 0.040 mm (0.0016 inch)