Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Fuel Sub Level Sensor

Fuel Sub Level Sensor

A: REMOVAL

WARNING: Place "NO OPEN FLAMES" signs near the working area.

CAUTION:
- Be careful not to spill fuel.
- Prior to start work, be sure to set the fuel volume to three-forth full of the fuel tank. If the fuel is more than three-forth full of the fuel tank, be careful because the fuel may spill out.


1. Drain fuel.
2. Remove the rear seat.
3. Remove the service hole cover.
1. Remove bolt (A).




2. Push the grommet (B) down and remove the service hole cover.




4. Disconnect the connector from the fuel sub level sensor.
5. Disconnect the quick connector, then disconnect the fuel delivery hose, return hose and jet pump hose.




6. Remove the nuts and bolts which install fuel sub level sensor on fuel tank.
7. Remove the fuel sub level sensor.

B: INSTALLATION
Install in the reverse order of removal while being careful of the following.
- Make sure the sealing portion is free from fuel or foreign matter before installation.
- Align the protrusion (A) of gasket with the position shown in the figure.
- Align the protrusion (B) of fuel sub level sensor with the cutout on the upper plate of fuel sub level sensor.
- Tighten the nuts and bolts to the specified torque in the order as shown in the figure.

NOTE: Use a new gasket and retainer.









Tightening torque: 4.4 N.m (0.45 kgf-m, 3.2 ft-lb)