Front
Front Disc Brake AssemblyREMOVAL
CAUTION: Do not let brake fluid come into contact with the painted surface of the vehicle body. Completely wash away with water immediately and wipe off if it was accidental.
1) Set the vehicle on a lift.
2) Loosen the wheel nuts.
3) Lift up the vehicle, and remove the front wheels.
4) Remove the union bolt, and disconnect the brake hose from the caliper body assembly.
5) Remove the bolt securing lock pin (Yellow) to caliper body assembly.
6) Raise the caliper body assembly, and then move it toward vehicle center to separate it from the support.
7) Remove the support from housing.
NOTE: Remove the support only when replacing the rotor or support. It need not be removed when servicing the caliper body assembly.
8) Remove mud and foreign matter from caliper body assembly and support.
INSTALLATION
1) Apply a thin coat of Molykote M7439 (Part No. 003602001) to the support.
2) Install the support to the housing.
Tightening torque: 80 N-m (8.2 kgf-m, 59 ft-lb)
3) Apply a thin coat of Molykote AS880N (Part No. K0777YA010) to the pad clip.
4) Apply a thin coat of Molykote AS880N (Part No. K0777YA010) to the both side of the inner shim.
5) Install the pad to support.
6) Install the caliper body to the support.
Tightening torque: 26 N-m (2.7 kgf-m, 19.2 ft-lb)
7) Connect the brake hose using the new gaskets.
Tightening torque: 18 N-m (1.8 kgf-m, 13.0 ft-lb)
CAUTION: When connecting the brake hose, do not twist it.
8) Bleed air from the brake system.