Brake Pedal Assy: Service and Repair

Brake Pedal

REMOVAL

1. MT MODEL
1) Remove the steering shaft.
2) Disconnect the connector (stop light switch etc.) from the pedal bracket.
3) Remove the clevis pin which secures the lever and push rod.
4) Remove the nut which secures the clutch master cylinder.
5) Remove the bolt and nut which secures the pedal bracket.





AT MODEL
1) Remove the steering shaft.
2) Disconnect the connector (stop light switch etc.) from the pedal bracket.
3) Remove the clevis pin which secures the lever and push rod.
4) Remove the bolt and nut which secures the pedal bracket.





INSTALLATION
1) Install in the reverse order of removal.

CAUTION: Always use a new clevis pin.

2) Check the brake pedal after installation.

INSPECTION
1) Move the brake pedal pads in a horizontal direction with a force of approx. 10 N (1 kgf, 2 lb), and check that the pedal deflection is in the range of specifications.

CAUTION: If excessive deflection is noted, replace with a new bushing.

Deflection of brake pedal Limit: 5.0 mm (0.197 in) or less





2) Check the position of the pedal pad.





3) If it is not within the specification, adjust it by adjusting the brake booster operating rod length.