Operation CHARM: Car repair manuals for everyone.

Transmission Installation

INSTALLATION
1) Replace the differential side retainer oil seal.

NOTE:
Be sure to replace the differential side retainer oil seal after removing the front drive shaft.

ST 18675AA000 DIFFERENTIAL SIDE OIL SEAL INSTALLER





2) Install the transmission cushion rubber to the transmission assembly, and tighten bolt (A).
3) Install the transmission cushion rubber to the center crossmember, and tighten the nut (B).





4) Install the transmission onto the engine.
1) Lift up the transmission gradually using a transmission jack.
2) Engage at the spline section.

NOTE:
Be careful not to hit the main shaft against the clutch cover.

5) While raising the transmission jack, loosen the turnbuckle of the ST, and set the engine unit to the original position.
6) Install the front crossmember and rear crossmember.





7) Take out the transmission jack.
8) Tighten the bolts and nuts which hold the lower side of transmission to the engine.





9) Connect the transmission to the engine.
1) Install the starter.
2) Tighten the bolts which hold the upper side of the transmission to the engine.





10) Remove the ST.





11) Install the pitching stopper.





12) Install the throttle body.
13) Lift up the vehicle.
14) Install the front drive shaft into the transmission.
ST 28399SA010 OIL SEAL PROTECTOR





15) Insert the ball joints of the front arm into the housing, then tighten the installing bolts.





16) Attach the stabilizer link to the front arm.





17) Attach the gear shift rod and stay.
1) Attach the gear shift rod to the transmission.





2) Install the stay to the transmission bracket.





18) Install the propeller shaft.
19) Install the heat shield cover.
20) Install the hanger bracket to the transmission.





21) Install the rear exhaust pipe and muffler.
22) Install the front and center exhaust pipe.
23) Install the undercover.
24) Lower the vehicle.
25) Install the operating cylinder.





26) Install the ground cable.





27) Install the engine hanger rear, and then connect the engine harness connector.





28) Connect the following connectors.





29) Install the air intake chamber stay.
Tightening torque:
16 N.m (1. 6 kgf-m, 11.8 ft-lb)
30) Install the air intake chamber and intake boot.
31) Connect the ground cable to battery. 32) Remove the lift arm from vehicle.