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Fuel Injector: Service and Repair

Fuel Injector

REMOVAL

1. RH SIDE
1. Release the fuel pressure.
2. Remove the collector cover.
3. Disconnect the ground cable from battery.






4. Open the fuel filler lid and remove the fuel filler cap.
5. Remove the intake manifold
6. Remove the intake manifold protector RH from intake manifold.






7. Disconnect the connector from the fuel injector and tumble generator valve assembly.






8. Remove the bolts which hold fuel pipe onto intake manifold.






9. Remove the fuel injector.






2. LH SIDE
1. Release the fuel pressure.
2. Remove the collector cover.
3. Disconnect the ground cable from battery.






4. Open the fuel filler lid and remove the fuel filler cap.
5. Remove the intake manifold.
6. Remove the gray connector (A), the black connector (B), and the clip (C) which holds the engine harness from the intake manifold protector LH.






7. Remove the engine ground terminal from the intake manifold protector LH, and remove the intake manifold protector LH from the intake manifold.






8. Disconnect the connector from fuel injector.






9. Remove the bolt which secures the fuel delivery pipe to the intake manifold.






10. Remove the fuel injector.






INSTALLATION

1. RH SIDE
Install in the reverse order of removal.

NOTE: Use new O-rings, grommets, and seal rings.

Tightening torque: 19 N.m (1.9 kgf-m, 14.0 ft-lb)






Tightening torque: 19 N.m (1.9 kgf-m, 14.0 ft-lb)






2. LH SIDE
Install in the reverse order of removal.

NOTE: Use new O-rings, grommets, and seal rings.

Tightening torque:
T1: 6.4 N.m (0.7 kgf-m, 4.7 ft-lb)
T2: 19 N.m (1.9 kgf-m, 14.0 ft-lb)







Tightening torque: 19 N.m (1.9 kgf-m, 14.0 ft-lb)