Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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EGR Valve: Testing and Inspection

1) Disconnect vacuum hose from EGR solenoid vacuum valve (for system check).





2) Connect vacuum pump gauge to its hose.
3) Check that EGR valve diaphragm moves smoothly and that it is held at the same position when 20 cm Hg vacuum is applied to EGR valve. If diaphragm fails to move smoothly, or it isn't held at the same position, replace EGR valve.
4) After checking, be sure to connect vacuum hose.