Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Fuel Injector: Service and Repair

REMOVAL
1. Relieve fuel pressure.
2. Disconnect couplers from each injector.
3. Remove delivery pipe from cylinder head.
4. Remove fuel injector.

CAUTION:
A small amount of fuel may be released when it is removed from delivery pipe.
Place a shop cloth under delivery pipe so that released fuel is absorbed in it.

INSTALLATION




1. Replace injector O-ring with new one using care not to damage it. Install grommet to injector.
2. Check if insulator is scored or damaged. If it is, replace with new one.
Install insulators and cushions to cylinder head.




3. Apply thin coat of fuel to O-rings and then install injectors into delivery pipe and cylinder head.
Make sure that injectors rotate smoothly. If not, probable cause is incorrect installation of O-ring. Replace O-ring with new one.
4. Tighten delivery pipe bolts and make sure that injectors rotate smoothly.
5. Connect couplers to injector securely and clamp injector wire.
6. With engine "OFF" and ignition switch "ON", check for fuel leaks around fuel line connection.