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Drive Belt: Adjustments

COOLING FAN BELT TENSION CHECK AND ADJUSTMENT

WARNING: Disconnect negative cable at battery before checking and adjusting belt tension.





[G16 AND H25 ENGINES]
1. Inspect belt for cracks, cuts, deformation, wear and cleanliness.
2. Check belt for tension. Belt is in proper tension when it deflects 6 to 8 mm (0.24 - 0.32 inch) under thumb pressure (about 10 kg or 22 lb.).
Belt tension "a":
6 - 8 mm (0.24 - 0.32 inch) (G16 engine)
9 - 11 mm (035 - 0.43 inch) (H-25 engine)
as deflection/10 kg (22 lbs)


NOTE: When replacing belt with a new one, adjust belt tension to 5 - 7 mm (0.20 - 0.27 inch) (G16 engine) or 7 - 9 mm (0.27 - 0.35 inch) (H-25 engine).





3. If belt is too tight or too loose, adjust it to proper tension by displacing generator position.
4. Tighten generator adjusting bolt and pivot bolt.
5. Connect negative cable at battery terminal.





[J20 ENGINE]
1. Inspect belt for cracks, cuts, deformation, wear and cleanliness.
2. Check belt for tension. Belt is in proper tension when it deflects 5 to 7 mm (0.20 - 0.27 inch) under thumb pressure (about 10 kg or 22 lb.).
Belt tension "a":
5 - 7 mm (0.20 - 0.27 inch)
as deflection/10 kg (22 lbs)


NOTE: When replacing belt with a new one, adjust belt tension to 4 - 5 mm (0.16 - 0.20 inch).





3. If belt is too tight or too loose, adjust it as follows:
1. Loosen adjusting bolt and pivot bolt.
2. Tighten adjusting bolt during Keeping fan belt in proper tension by tightening tension bolt with wrench as shown in figure.
3. Tighten adjusting bolt and pivot bolt to specified torque.
Tightening Torque (a): 45 Nm (4.5 kg-m, 32.5 ft. lbs.)
4. Connect negative cable at battery terminal.