Disassembly and Reassembly

Cooling Unit (A/C Evaporator)

Disassembly




1. Remove air filter (2) from evaporator assembly (3) by removing filter cover (1).




2. Remove clamps to separate evaporator upper and lower cases from each other.




3. Remove upper case (1) and remove evaporator (2) from lower case (3).
4. Remove the following components from evaporator.
- Expansion valve (5)
- Thermistor (4)

Assembly
Reverse disassembly sequence to assemble evaporator, noting the following points.
- Install uniformly the evaporator packing to dash panel hole for expansion valve.

NOTE:
When the thermistor removed, it should be reinstalled in original position.
If cooling unit or evaporator is replaced, pour 25 cc of refrigerating oil to compressor suction-side.