Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

EGR Valve Removal and Installation






EGR Valve Removal and Installation

Removal

1) Disconnect negative cable at battery.
2) Remove engine cover referring to Engine Cover Removal and Installation.
3) Disconnect EGR valve coupler.
4) Remove EGR valve (1) and gasket (2) from intake manifold (3).






Installation

EGR Valve Inspection

Reverse removal procedure noting the following.

- Clean mating surface of valve and intake manifold (3).
- Use new gasket (2).