Evaporator Core: Service and Repair
Evaporator Core Removal and InstallationEvaporator Core Removal
1. Install the A/C module. Refer to A/C Module Installation.
2. Remove the screws that secure the evaporator case halves.
3. Remove the evaporator core case cover.
4. Slide the evaporator flange support plate upward to facilitate the removal of the evaporator.
5. Remove the evaporator core from the case.
6. Remove the air conditioning expansion valve. Refer to A/C Expansion Valve Removal.
Evaporator Core Installation
1. Install the O-rings onto the evaporator tubes.
2. Install the A/C expansion valve. Refer to A/C Expansion Valve Installation.
3. Install the evaporator core into the case. Center the evaporator flange in the case opening.
4. Assemble the evaporator case halves with the screws.
5. Install the heater/air distributor case assembly. Refer to A/C Expansion Valve Installation.