Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Component Tests and General Diagnostics

Engine Vacuum Check
The engine vacuum that develops in the intake line is a good indicator of the condition of the engine. The vacuum checking procedure is as follows:
1) Warm up engine to normal operating temperature and make sure that engine idle speed is within specification.

NOTE: After warming up engine, place transmission gear shift lever in "Neutral" (shift selector lever to "P" range for A/T model), and set parking brake and block drive wheels.

2) Stop engine and remove engine cover.





3) Disconnect vacuum hose between vacuum pipe (2) and intake manifold (1) from vacuum pipe.
4) Connect special tools (vacuum gauge and hose joint) to vacuum hose of intake manifold side.
Special Tool
(A): 09915-67310
(B): 09918-08210
(C): 09355-35754-600 (Hose, SUZUKI GENUINE PARTS)
(D): 09367-04002 (3-way joint, SUZUKI GENUINE PARTS)
5) Start engine and run engine at specified idle speed, and read vacuum gauge. Vacuum should be within specification.
Vacuum specification: 52.6 - 65.8 kPa (40 - 50 cm Hg, 15.7 - 19.7 inch Hg) at specified idle speed
6) After checking, remove special tools.
7) Connect vacuum hose to vacuum pipe.
8) Install engine cover.