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Home >> Suzuki >> 2009 >> Grand Vitara 2WD L4-2.4L >> Repair and Diagnosis >> Transmission and Drivetrain >> Manual Transmission/Transaxle >> Shift Linkage >> Service and Repair >> Overhaul
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Overhaul

Gear Shift Lever Front Case Assembly Disassembly and Reassembly

Disassembly
1) Remove gear shift case plug.
2) Drive out gear shift arm pin using special tool, and then disassemble components parts.

CAUTION:
Be careful to disconnect gear shift shaft from gear shift lever front case so that gear shift locating ball and gear shift locating spring may be jumped out.

Special Tool
(A): 09925-78210





Reassembly

1) Install new gear shift shaft oil seal (1) to gear shift lever front case using special tool.

Special Tool
(A): 09923-46020





2) Assemble components parts referring to Gear Shift Lever Front Case Assembly Components.
3) Set new gear shift arm inner pin (1) and outer pin (2) facing each gap ("a", "b") as shown in figure.
Drive gear shift arm pins by using special tool, till pin protrusion becomes specified length "c".

Special Tool
(A): 09925-78210

Gear shift arm pin protrusion "c": 0.5 - 1.5 mm (0.020 - 0.059 in.)









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