Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Overhaul

Rear Suspension frame / Bushing Disassembly and Assembly

Disassembly
1) Cut rubber (1) of flange of rear suspension frame bushing.
2) Using grinder (2), grind off flange (3) of upper arm bushing.

CAUTION:
Be careful not to damage rear suspension frame bushing (4) when grinding flange (3) of upper arm bushing with grinder.






3) Push out rear suspension frame bushing by using hydraulic press (1) and special tool.
Special Tool
(A): 09913-75520





Assembly
1) Press-fit rear suspension frame bushing (2) by using press (1) and special tool.

CAUTION:
Be sure to use new bushing.


Special Tool
(A): 09913-75510





2) Install rear suspension frame stopper (3) to rear suspension frame bushing (1) and press-fit upper mount stopper washer (2) by using press with bearing installer.

CAUTION:
Be sure to use new upper mount stopper washer and rear suspension frame stopper.


NOTE:
Use bearing installer in dimensions of outer diameter 43.0 to 49.0 mm (1.69 to 1.92 in.), inner diameter 41.0 mm (1.61 in.) or more and length 21.0 mm (0.82 in.) or more.

Clearance "a" between washer and bushing
"a": 1.5 mm (0.059 in.)