Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Inspection After Disassembly




Transfer Assembly: Disassembly and Assembly


Inspection after Disassembly

Case

Check the contact surfaces of the shift rod and bearing for wear and damage. If any is found, replace with a new one.





Sleeve

Check the items below. If necessary, replace them with new ones.





- Damage and excessive wear of the contact surfaces of the sprocket, mainshaft and sleeve.
- Sleeve must move smoothly.

Gear, Shaft and Drive Chain

Check the items below. If necessary, replace them with new ones.





- Damage, peeling, uneven wear and bending of the shaft.
- Excessive wear, damage and peeling of the gear.

Bearing

Check the bearing for damage and rough rotation. If necessary, replace it with a new one.