Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Sub Fuel Level Sensor Removal and Installation




Sub Fuel Level Sensor Removal and Installation

NOTE:

Failure to take proper precautions when removing or installing the fuel level sensor can result in fuel leaks and/or damage.

To prevent failure of the fuel level sensor, be careful not to touch the resistor plate (1) or deforming the arm (2) when performing the service operations described below.





Removal

1) Remove fuel tank from vehicle. Fuel Tank Removal and Installation
2) Disconnect sub fuel level sensor connector (1).
3) Remove sub fuel level sensor (2) from fuel tank.






Installation

Fuel Level Sensor Inspection

Reverse removal procedure for installation noting the following.

- Check that mating surface of sub fuel level sensor is clean.
- Replace gasket with new one using care not to damage it.
- Tighten sub fuel level sensor screws to specified torque.

Tightening torque
Sub fuel level sensor screw 1.6 Nm (0.16 kgf-m, 1.5 lbf-ft)