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Home >> Suzuki >> 2012 >> Grand Vitara 4WD L4-2.4L >> Repair and Diagnosis >> Transmission and Drivetrain >> Transfer Case >> Service and Repair >> Removal and Replacement
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Removal and Replacement




Transfer Assembly Dismounting and Remounting

Dismounting

1) Shift transfer to 4H position operating transfer switch.
2) Disconnect negative (-) cable from battery.
3) Remove gear shift control lever (M/T model) referring to Transmission Shift Control Lever Removal and Installation Transmission Shift Control Lever Removal and Installation.
4) Drain transfer oil.
5) Remove front propeller shaft (1) and rear propeller shaft (2) referring to Propeller Shaft Removal and Installation Propeller Shaft Removal and Installation.
6) Remove exhaust pipe No.2 (3) referring to Exhaust Pipe and Muffler Removal and Installation Exhaust Pipe and Muffler Removal and Installation.
7) Disconnect transfer actuator connector (4), center differential lock switch connector (5), 4L/N switch connector (6).





8) Support engine rear mounting member (1) with transmission jack (2).
9) Remove engine rear mounting bolts (3), and then slant the transmission with transfer.






10) Remove gear shift control lever rear case from transfer (M/T model).
11) Remove transfer to transmission bolts (upper side), and then install engine rear mounting member with transmission and transfer.
12) Support transfer assembly (1) with transmission jack.
13) Remove transfer to transmission bolts (lower side) (2), and then lower transfer assembly.






Remounting

Reverse dismounting procedure for remounting noting the following.

- Tighten each bolts and nuts referring to Components Transfer Assembly Components:Motor-Shift Type (Transfer with Shift Actuator)
, Description and Operation Propeller Shaft Construction
, Exhaust System Components Exhaust System Components
, Gear Shift Control Lever Assembly Components Gear Shift Control Lever Assembly Components
and Transmission Shift Control Lever Removal and Installation Transmission Shift Control Lever Removal and Installation.
- Set each clamp for wiring securely.
- Fill transfer with oil referring to Removal and Replacement Transfer Oil Change:Motor-Shift Type (Transfer with Shift Actuator).
- Connect battery and check for function.

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