Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Coolant Temperature Sensor/Switch (For Computer): Testing and Inspection



1. Drain coolant.
2. Remove switch from intake manifold.
3. Cool thermo switch to below 109°F.
4. Ensure continuity between switch terminal and switch body.
5. Submerge switch in hot water and heat to above 131°F.
6. Ensure that no continuity exists between switch terminal and switch body.
7. If test results are unsatisfactory, replace thermo switch.
8. Apply suitable sealer to switch threads and install switch.
9. Fill radiator with coolant.