Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Evaporator Core: Service and Repair

Fig. 2 Evaporator Mounting Bolt Location.:





1. Disconnect battery ground cable and discharge A/C system.
2. Disconnect refrigerant lines from evaporator at engine compartment fire wall.
3. Remove rubber bushing from inlet and outlet fittings at engine fire wall.
4. Remove side air duct, under tray and glove box assembly.
5. Remove fire evaporator mounting bolts and remove evaporator, Fig. 2.
6. Reverse procedure to install. Evacuate and recharge system. Check for leaks.

NOTE: If new evaporator is installed, add 1.7 to 2.1 oz. of refrigeration oil into compressor.