Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Differential Assembly

<S41 & 50 Manual Transaxles> <manual Trans> <auto Trans>
Ring Gear & Pinion Backlash Method Shim Shim Shim
Adjustment
Note: Side gear backlash.
.002-.008 Inch (in).002-.008 Inch (in).002-.008 Inch (in)
Pinion Bearing Preload Method --- --- Spacer & Shims
New Bearing --- --- 8.7-13.9 Inch Pound-Force (in.lb)
Used Bearing --- --- 4.4-6.9 Inch Pound-Force (in.lb)
Differential Bearing Preload Method Shims Shims Shims
New Bearing 8.9-13.9 Inch Pound-Force (in.lb)6.9-13.9 Inch Pound-Force (in.lb)
Note: Total preload, add this to drive pinion preload.
---
Used Bearing 8.9-13.9 Inch Pound-Force (in.lb)4.3-8.7 Inch Pound-Force (in.lb)
Note: Total preload, add this to drive pinion preload.
---