G52 Transmission (4WD)

MANUAL TRANSMISSION (G52)

Output shaft
2nd gear journal diameter
Limit 37.984 mm / 1.4954 in.
3rd gear journal diameter
Limit 34.984 mm / 1.3773 in.
Flange thickness
Limit 4.80 mm / 0.1890 in.
Runout
Limit 0.05 mm / 0.0020 in.

Inner race flange thickness
Limit 3.99 mm / 0.1571 in.
Inner race outer diameter
Limit 38.985 mm / 1.5348 in.

Gear thrust clearance
1st, 2nd & 3rd
STD 0.10 - 0.25 mm / 0.0039 - 0.0098 in.
Limit 0.25 mm / 0.0098 in.
Counter 5th
STD 0.10-0.30 mm / 0.0039 - 0.0118 in.
Limit 0.30 mm / 0.0118 in.

Gear oil clearance
1st & counter 5th
STD 0.009 - 0.032 mm / 0.0004 - 0.0013 in.
Limit 0.032 mm / 0.0013 in.
2nd & 3rd
STD 0.009 - 0.033 mm / 0.0004 - 0.0013 in.
Limit 0.033 mm / 0.0013 in.

Shift fork to hub sleeve clearance
Limit 1.0 mm / 0.039 in.

Synchronizer ring to gear clearance
STD 1.0 - 2.0 mm / 0.039 - 0.079 in.
Limit 0.8 mm / 0.031 in.

Front bearing retainer oil seal
Drive in depth 12.2 - 13.2 mm / 0.480 - 0.520 in.