Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Expansion Valve: Testing and Inspection


1. Connect manifold gauge set.
2. Run engine at fast idle and check low pressure gauge reading.
a. Gauge readings below 7 psi may be caused by moisture freezing in the expansion valve orifice, a clogged valve, or by gas leakage from capillary tube or bulb. Check or replace expansion valve or receiver/drier.
b. Gauge readings above 70 psi may be caused by excessive opening of expansion valve orifice due to a loose remote bulb holder or a defective expansion valve. Retighten or replace bulb holder or replace expansion valve.