EGR Valve: Service and Repair

EGR VALVE REMOVAL AND INSTALLATION





1. REMOVE EGR VACUUM MODULATOR
2. REMOVE EGR VALVE





- Disconnect the vacuum hose from the EGR valve.
- Disconnect the engine wire from the clamp.
- Loosen the EGR pipe union nut.
- Remove the 2 nuts holding the EGR valve to the air intake chamber.





- Using 2 nuts, remove the 2 stud bolts, EGR valve and gasket.

3. REINSTALL EGR VALVE
- Using 2 nuts, temporarily install a new gasket, and EGR valve with the 2 stud bolts.

Torque: 9 N.m (90 kgf.cm, 78 in.lbf)

- Install the 2 nuts holding the EGR valve to the air intake chamber.

Torque: 18 N.m (180 kgf.cm, 13 ft.lbf)

- Tighten the union nut of the EGR pipe.

Torque: 64 N.m (650 kgf.cm, 47 ft.lbf)

- Connect the engine wire to the clamp.
- Connect the vacuum hose to the EGR valve.
4. REINSTALL EGR VACUUM MODULATOR

Torque: 18 N.m (185 kgf.cm, 13 ft.lbf)