Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Preparation For Disassembly










1. M/T: Remove flywheel.
Remove the 8 bolts and flywheel.





2. A/T: Remove drive plate.
Remove the 8 bolts, front plate, drive plate and rear spacer.





3. Remove rear end plate.
Remove the bolt and end plate.
4. Install engine to engine stand for disassembly.





5. Remove RH engine mounting bracket.
Remove the 3 bolts and mounting bracket.
6. Remove Power Steering (PS) pump bracket.
Remove the 3 bolts and PS pump bracket.
7. Remove timing belt and pulleys. Service and Repair

8. Remove cylinder head. Service and Repair

9. Remove oil pan and oil pump
10. Remove generator drive belt adjusting bar, water pump and water pump cover assembly.
(a) Remove the bolt and adjusting bar.





(b) Remove the 3 bolts in the sequence shown, remove the water pump, water pump cover assembly and O-ring.
11. Remove oil cooler.





12. Remove knock sensor.
Using Special Service Tool (SST) Oil Pressure Switch Socket # 09816 - 30010 or equivalent, remove the knock sensor.