Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

System Specifications

CHARGING SYSTEM (5VZ-FE) / SERVICE DATA

DRIVE BELT
Belt tension gauge:
Nippondenso BTG-20 (95506-00020)
Borroughs No. BT-33-73F

Drive belt tension:
New belt 160 ± 20 lb.
Used belt 100 ± 20 lb.

CHARGING SYSTEM (3RZ-FE) / TORQUE SPECIFICATIONS

Generator x Generator Bracket 51 N.m (38 ft.lb.)
Generator x Adjusting Lever 18.5 N.m (25 ft.lb.)
Rectifier End Frame x Drive End Frame 4.5 N.m (39 in.lb.)
Generator Pulley x Rotor 110 N.m (81 ft.lb.)
Drive End Frame x Voltage Regulator 2.0 N.m (17 in.lb.)
Generator Rear End Cover x Rectifier End Frame 4.5 N.m (39 in.lb)
Terminal Insulator x Rectifier Holder 4.1 N.m (36 in.lb.)


CHARGING SYSTEM (5VZ-FE) / SERVICE DATA

Slip Ring Diameter:
STD 14.2mm-14.4mm (0.559-0.5567in.).
Minimum 12.8mm (0.504in.).


Brush Exposed Length:
STD 10.5mm (0.453in.).
Minimum 1.5mm (0.59in.).