Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

System Specifications

SERVICE SPECIFICATIONS
Gear Thrust Clearance:
1st and 3rd:
Standard 0.10-0.35 mm (0.0039-0.0138 in.)
Maximum 0.40 mm (0.0157 in.)
2nd:
Standard 0.10-0.45 mm (0.0039-0.0177 in.)
Maximum 0.50 mm (0.0197 in.)
4th:
Standard 0.10-0.55 mm (0.0039-0.0217 in.)
Maximum 0.60 mm (0.0236 in.)
5th:
Standard 0.10-0.57 mm (0.0039-0.0224 in.)
Maximum 0.65 mm (0.0256 in.)
Gear Radial Clearance:
1st and 4th:
Standard 0.009-0.051 mm (0.0004-0.0020 in.)
Maximum 0.070 mm (0.0028 in.)
2nd and 3rd:
Standard 0.009-0.053 mm (0.0004-0.0021 in.)
Maximum 0.070 mm (0.0028 in.)
5th:
Standard 0.009-0.050 mm (0.0004-0.0020 in.)
Maximum 0.070 mm (0.0028 in.)