Operation CHARM: Car repair manuals for everyone.

Removal and Installation




COMPONENTS

REMOVAL
1. REMOVE INSTRUMENT LOWER FINISH PANEL
2. REMOVE HEATER AIR DUCT NO.2

Remove the screw and heater air duct No.2.

3. DISCONNECT A/C CONTROL CABLES
a. Remove the water valve control cable guide.
b. Disconnect the mix cool damper control cable from the heater unit.

4. REMOVE UPPER CONSOLE PANEL
5. REMOVE CENTER CLUSTER FINISH PANEL




6. REMOVE A/C CONTROL ASSEMBLY

a. Remove the 2 screws.
b. Pull out the A/C control assembly, then disconnect the connector.

INSTALLATION
Installation is in the reverse order of removal

1. AFTER INSTALLATION, INSPECT HEATER CONTROL DIALS AND LEVER OPERATION
Turn the control lever and dials left and right then check that click sound can be heard and recoil is felt.
If click sound can not be heard or recoil is felt, proceed next step.

2. ADJUST HEATER CONTROL CABLES
a. Set the temperature control dial at "MAX. COOL" position.




b. Adjust air mix control cable.
1. Set air mix damper control lever to "COOL" position.
2. Install inner cable to lever pin and clamp the outer cable.

HINT: Lock the clamp while lightly pulling the outer cable to the direction shown by an arrow in the illustration.




c. Adjust water valve control cable.
1. Set water valve control lever to "COOL" position.
2. Install inner cable to lever pin and clamp the outer cable.

HINT: Lock the clamp while lightly pulling the outer cable to the direction shown by an arrow in the illustration.