Operation CHARM: Car repair manuals for everyone.

Rear Planetary Gear

REAR PLANETARY GEAR





Components

One-Way Clutch Disassembly





1. CHECK OPERATION OF ONE-WAY CLUTCH
Hold the outer race and turn the hub. The hub should turn freely counterclockwise and should lock clockwise.
2. SEPARATE ONE-WAY CLUTCH AND PLANETARY GEAR





3. REMOVE THRUST WASHERS
Remove the 2 thrust washers from both sides of the planetary gear.





4. REMOVE ONE-WAY CLUTCH FROM OUTER RACE
a. Remove the 2 snap rings and retainers from both sides.
b. Remove the one-way clutch from the outer race.

Rear Planetary Gear Inspection





MEASURE PLANETARY PINION GEAR THRUST CLEARANCE
Using a feeler gauge, measure the planetary pinion gear thrust clearance.

Standard clearance: 0.20 - 0.50 mm (0.0079 - 0.0197 inch)

One-Way Clutch Assembly
1. INSTALL ONE-WAY CLUTCH





a. Install the one-way clutch into the outer race, facing the flanged side of the one-way clutch toward the shiny side of the outer race.





b. Install the 2 retainers and snap rings to both sides.





2. INSTALL PLANETARY GEAR INTO ONE-WAY CLUTCH
Install the planetary gear into the one-way clutch, facing the inner race of the planetary gear toward the black side of the one-way clutch outer race.





3. CHECK OPERATION OF ONE-WAY CLUTCH





4. INSTALL THRUST WASHERS
a. Coat the 2 thrust washers with petroleum jelly.
b. Align the tab of the washers with the hollow of the carrier.

Ring Gear Flange Replacement





1. REMOVE RING GEAR FLANGE
a. Using a screwdriver, remove the snap ring.
b. Remove the flange from the ring gear.





2. INSTALL RING GEAR FLANGE
a. Position the flange into the ring gear.
b. Using a screwdriver, install the snap ring.