EGR Valve: Service and Repair

EGR VALVE REMOVAL AND INSTALLATION

REMOVAL

1. DISCONNECT THROTTLE BODY FROM INTAKE MANIFOLD





2. REMOVE EGR VALVE
(a) Disconnect these hoses from the EGR valve:
- Vacuum hose (from port E of VSV)
- EGR hose (from vacuum modulator)
(b) Loosen the 2 union nuts on the EGR pipe.
(c) Remove the 2 nuts, EGR valve and gasket.

INSTALLATION

1. REINSTALL EGR VALVE
(a) Install a new gasket and the EGR valve with the 2 nuts.

Torque: 13 N.m (130 kgf-cm, 9 ft. lbf)

(b) Install the EGR pipe with the 2 union nuts.

Torque: 59 N.m (600 kgf.cm, 43 ft. lbf)

(c) Connect these hoses to the EGR valve:
- Vacuum hose (from port E of VSV)
- EGR hose (from vacuum modulator)

2. REINSTALL THROTTLE BODY