Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Removal and Installation




COMPONENTS

REMOVAL

1. RUN ENGINE AT IDLE SPEED WITH A/C ON FOR APPROX. 10 MINUTES
2. STOP ENGINE
3. DISCONNECT NEGATIVE (-) TERMINAL CABLE FROM BATTERY
4. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM
5. REMOVE ENGINE UNDER COVER
6. REMOVE DRIVE BELT




7. DISCONNECT DISCHARGE AND SUCTION HOSES
Remove the 2 bolts and disconnect the both hoses.

NOTE: Cap the open fittings immediately to keep moisture or dirt out of the system.

8. REMOVE FRONT DRIVE SHAFT LH




9. REMOVE COMPRESSOR
a. Disconnect the connector.
b. Remove the 3 bolts and compressor.

INSTALLATION




1. INSTALL COMPRESSOR
a. Install the compressor with 3 bolts.

Torque: 49 Nm (500 kg.cm, 36 ft.lb)

b. Connect the connector.

2. INSTALL FRONT DRIVE SHAFT LH




3. CONNECT DISCHARGE AND SUCTION HOSES
a. Lubricate 2 new O-rings with compressor oil and install them to the hoses.
b. Connect the both hoses with 2 bolts.

Torque: 10 Nm (100 kg.cm, 7 ft.lb)

NOTE: Hose should be connected Immediately after the caps have been removed.

4. INSTALL AND CHECK DRIVE BELT
5. CONNECT NEGATIVE (-) TERMINAL CABLE TO BATTERY
6. EVACUATE AIR FROM REFRIGERATION SYSTEM AND CHARGE SYSTEM WITH REFRIGERANT
Specified amount: 650 ± 50g (22.93 ± 1.76 oz.)

7. INSPECT FOR LEAKAGE OF REFRIGERANT
Using a gas leak detector, check for leakage of refrigerant.
If there is leakage, check tightening torque at the joints.

8. INSPECT A/C OPERATION