Operation CHARM: Car repair manuals for everyone.
Home >> Toyota >> 2000 >> MR2 L4-1.8L (1ZZ-FE) >> Repair and Diagnosis >> Starting and Charging >> Charging System >> Alternator >> Service and Repair >> Removal and Installation
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Removal and Installation







COMPONENTS

REMOVAL




1. REMOVE DRIVE BELT
Turn the drive belt tensioner slowly clockwise and loosen it. Then, remove the drive belt and replace the drive belt tensioner little by little and fix it quietly.

2. REMOVE RH ENGINE MOUNTING INSULATOR

3. REMOVE GENERATOR




a. Disconnect the wire clamp from the wire clip on the rectifier end frame.
b. Remove the cap and nut, and disconnect the generator wire.
c. Disconnect the generator connector.




d. Remove the 2 bolts and generator.

INSTALLATION

1. INSTALL GENERATOR




a. Install the 2 bolts and generator.
Torque:
12 mm head: 25 Nm (255 kg.cm, 18 ft.lb)
14 mm head: 54 Nm (550 kg.cm, 40 ft.lb)




b. Connect the wire clamp to the wire clip on the rectifier end flame.
c. Connect the generator connector.
d. Connect the generator wire, and install the nut and cap.

2. INSTALL RH ENGINE MOUNTING INSULATOR




3. INSTALL DRIVE BELT
Turning the drive belt tensioner clockwise, and install the drive belt.
pro multis · About Operation CHARM