Part 2
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REPLACEMENT
52. SEPARATE COMPRESSOR AND MAGNETIC CLUTCH
a. Remove the bolt, nut and adjusting bar bracket.
b. Remove the 3 bolts and compressor.
HINT: Hang up the hoses instead of detaching.
53. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE
a. Set the engine lifter.
b. Remove the 6 bolts, frame side rail plate sub-assembly RH and LH.
c. Remove the 6 bolts, front suspension member brace rear RH and LH.
d. Carefully, remove the engine assembly from the vehicle.
e. Install the No. 2 engine hanger in the correct direction.
Part No.:
No. 2 engine hanger 12282-20020
Bolt 91621-60822
Torque: 20 Nm (199 kgf-cm, 14 ft. lbs.)
f. Using the chain block and engine sling device, hang the engine assembly.
54. REMOVE VANE PUMP ASSY
a. Separate the power steering oil pressure sensor harness.
b. Separate the pressure feed tube clamp.
c. Remove the 2 bolts and vane pump assembly.
55. REMOVE STABILIZER BAR FRONT (4WD DRIVE TYPE)
56. REMOVE RACK & PINION POWER STEERING GEAR ASSY (4WD DRIVE TYPE)
57. REMOVE FRONT FRAME ASSY
a. Remove the 2 nuts, and separate engine mounting insulator RH and LH.
b. Remove the bolt, and separate engine mounting insulator FR.
c. Remove the 2 bolts, and separate engine mounting insulator RR.
58. REMOVE FRONT DRIVE SHAFT ASSY RH (4WD DRIVE TYPE)
59. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET (4WD DRIVE TYPE)
a. Remove the 6 bolts and engine mounting bracket RR.
60. REMOVE TRANSFER ASSY (4WD DRIVE TYPE)
61. REMOVE FRONT DRIVE SHAFT ASSY LH
SST 09520-01010, 0952-24010 (09520-32040)
62. REMOVE FRONT DRIVE SHAFT ASSY RH (2WD DRIVE TYPE)98-165
63. REMOVE MANIFOLD STAY
64. REMOVE MANIFOLD STAY NO.2
65. REMOVE ENGINE WIRE
66. REMOVE AUTOMATIC TRANSAXLE ASSY
67. REMOVE DRIVE PLATE & RING GEAR SUB-ASSY
SST 09213-54015 (91651-60855), 09330-00021
68. INSTALL ENGINE STAND
69. REMOVE ENGINE HANGER NO.1
70. REMOVE THROTTLE BODY BRACKET
71. REMOVE INTAKE AIR SURGE TANK
72. REMOVE IGNITION COIL ASSY
73. REMOVE INTAKE MANIFOLD
74. REMOVE WATER OUTLET
75. REMOVE EXHAUST MANIFOLD SUB-ASSY RH
76. REMOVE EXHAUST MANIFOLD SUB-ASSY LH
77. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET (2WD DRIVE TYPE)
78. REMOVE PUMP BRACKET
a. Remove the 3 bolts and pump bracket.
79. REMOVE GENERATOR BRACKET NO.1
80. REMOVE COMPRESSOR MOUNTING BRACKET NO.1
81. REMOVE WATER INLET PIPE
82. REMOVE WATER INLET
83. REMOVE THERMOSTAT
84. REMOVE CYLINDER HEAD PLATE REAR
85. REMOVE ENGINE OIL PRESSURE SWITCH ASSY
a. Remove the oil pressure switch.
86. REMOVE KNOCK SENSOR
a. Using SST, remove the 2 knock control sensors.
SST 09816-30010
87. REPLACE PARTIAL ENGINE ASSY
88. INSTALL KNOCK SENSOR
a. Using SST, install the 2 knock control sensors.
SST 09816-30010
Torque: 39 Nm (398 kgf-cm, 29 ft. lbs.)
89. INSTALL ENGINE OIL PRESSURE SWITCH ASSY
a. Apply adhesive to 2 or 3 threads of the oil pressure switch.
Adhesive: Part No. 08833-0080 THREE BOND 1344, LOCTITE 242 or equivalent.
b. Install the oil pressure switch.
Torque: 15 Nm (152 kgf-cm, 11 ft. lbs.)
90. INSTALL CYLINDER HEAD PLATE REAR
91. INSTALL THERMOSTAT
92. INSTALL WATER INLET
93. INSTALL WATER INLET PIPE
94. INSTALL COMPRESSOR MOUNTING BRACKET NO.1
Torque: 25 Nm (255 kgf-cm, 18 ft. lbs.)
95. INSTALL GENERATOR BRACKET NO.1
Torque: 58 Nm (591 kgf-cm, 43 ft. lbs.)
96. INSTALL PUMP BRACKET
Torque: 32 Nm (326 kgf-cm, 24 ft. lbs.)
97. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING BRACKET (2WD DRIVE TYPE)
Torque: 64 Nm (653 kgf-cm, 47 ft. lbs.)
98. INSTALL EXHAUST MANIFOLD SUB-ASSY LH
a. Install a new gasket and the exhaust manifold LH.
Torque: 49 Nm (500 kgf-cm, 36 ft. lbs.)
99. INSTALL EXHAUST MANIFOLD SUB-ASSY RH
a. Install a new gasket and the exhaust manifold RH.
Torque: 49 Nm (500 kgf-cm, 36 ft. lbs.)
100. INSTALL WATER OUTLET
101. INSTALL INTAKE MANIFOLD