Operation CHARM: Car repair manuals for everyone.

Sliding Door: Adjustments

ADJUSTMENT




1. ADJUST REAR SIDE OF DOOR IN FORWARD/REARWARD AND VERTICAL DIRECTIONS
Loosen the center hinge mounting bolts to adjust.

Torque: 30 N.m (310 kgf.cm, 22 ft.lbf)




2. ADJUST DOOR IN VERTICAL DIRECTION
Loosen the lower roller mounting bolts to adjust.

Torque: 30 N.m (310 kgf.cm, 22 ft.lbf)




3. ADJUST DOOR IN FORWARD/REARWARD DIRECTION
Loosen the upper roller mounting bolts to adjust.

Torque: 13 N.m (130 kgf.cm, 9 ft.lbf)




4. ADJUST DOOR IN LEFT/RIGHT DIRECTION
Loosen the lower roller base mounting bolts to adjust.




5. ADJUST DOWN FEMALE STOPPER
Loosen the down female stopper mounting bolts to adjust.

6. ADJUST FRONT LOCK STRIKER




a. Check that the door fit and door lock linkage are adjusted correctly.
b. Loosen the striker mounting screw.

Torque: 13 N.m (230 kgf.cm, 17 ft.lbf)

c. Using a plastic hammer, tap the striker to adjust.

7. ADJUST REAR LOCK STRIKER




a. Check that the door fit and door lock linkage are adjusted correctly.
b. Loosen the striker mounting screw.

Torque: 13 N.m (230 kgf.cm, 17 ft.lbf)

c. Using a plastic hammer, tap the striker to adjust.

8. ADJUST CONTROL CABLE TENSION




a. Pull on the rear side cable to provide temporary tension and move roller hinge forward to front of the center rail.




b. Open the door 100 mm (3.94 in.).




c. Using a socket wrench, rotate the adjusting bolt clockwise until hole appears in stopper window on the power slide door drive unit. Then insert a screwdriver to hole.

HINT: On the drum viewed through the stopper window, there is one part where a rib cannot be seen at all as shown in the illustration.




d. Using 2 screwdrivers, align the A part of the tensioner with white marks and hold the position.

HINT: Instead of 2 screwdrivers, 2 round sticks (diameter: 12 - 13 mm (0.47 - 0.51 in.)) is more useful for the operation.

e. Turn the adjusting bolt counterclockwise by approx. 3/4 until the cable is tightened.

Torque: 18 N.m (185 kgf.cm, 13 ft.lbf)

f. After the above process is completed, remove the 3 screwdrivers.
g. Remove the socket wrench.