Part 2
HYDRAULIC CONTROL UNIT INSTALLATION1. INSTALL ACCUMULATOR PISTONS AND SPRINGS
a. Install the new O-rings to the pistons.
b. Install the springs and pistons into the bores.
c. Place the cover with a new gasket and gradually tighten the bolts a little a time in sequence.
HINT: Each bolt length (mm, inch) is indicated in the illustration.
Torque: 10 Nm (1100 kgf -cm, 7 ft. lbs.)
2. PLACE NEW SECOND BRAKE APPLY GASKET
3. INSTALL SOLENOID WIRE
4. INSTALL THROTTLE CABLE
5. INSTALL VALVE BODY TO TRANSAXLE CASE
a. While holding the cam down with your hand, slip the cable end into the slot.
b. Lower the valve body into place.
NOTICE: Do not entangle the solenoid valve.
c. Install and tighten the ten bolts.
HINT:
- Each bolt length (mm, inch) is indicated in the illustration.
- Hand tighten the ten bolts first, the torque with a torque wrench.
Torque: 11 Nm (110 kgf -cm, 8 ft. lbs.)
6. INSTALL B3 APPLY TUBE
NOTICE: Be careful not to bend or damage the tube.
7. INSTALL CONNECTOR CLAMP AND TUBE RETAINER
HINT: Each bolt length (mm, inch) is indicated in the illustration.
Torque: 11 Nm (110 kgf -cm, 8 ft. lbs.)
8. CONNECT SOLENOID CONNECTORS
9. INSTALL OIL TUBES
Using a plastic hammer, install the tubes into the positions indicated in the illustration.
NOTICE: Be careful not to bend or damage the tubes.
10. INSTALL MANUAL VALVE BODY AND DETENT SPRING
HINT: Each bolt length (mm, inch) is indicated in the illustration.
a. Align the manual valve with the pin on the manual shaft lever.
b. Lower the manual valve body into place.
c. Hand tighten the five bolts first. Then, tighten them with a torque wrench.
Torque: 11 Nm (110 kgf -cm, 8 ft. lbs.)
d. Place the detent springs on the manual valve body and hand tighten the two bolts first. Then, tighten the two bolts first.
Torque: 11 Nm (110 kgf -cm, 8 ft. lbs.)
HINT: Each bolt length (mm, inch) is indicated in the illustration.
e. Check that the manual valve lever is touching the center of the detent spring tip roller.
11. INSTALL TUBE BRACKET AND OIL STRAINER
Each bolt length (mm, inch) is indicated in the illustration.
Tube bracket
Torque: 10 Nm (100 kgf -cm, 7 ft. lbs.)
Oil strainer
Torque: 11 Nm (110 kgf-cm, 8 ft. lbs.)
12. INSTALL MAGNETS IN PLACE AS SHOWN
NOTICE: Make sure that the magnets do not interfere with the oil tubes.
13. INSTALL OIL PAN WITH NEW GASKET
a. Install a new gasket and oil pan.
b. Install and torque new seventeen bolts.
Torque: 7.8 Nm (80 kgf-cm, 69 inch lbs.)
14. INSTALL NO.1 VEHICLE SPEED SENSOR
a. Install a new O-ring to the vehicle speed sensor.
b. Install the vehicle speed sensor to the transaxle case.
c. Tighten the bolt.
d. Connect the sensor connector.
15. INSTALL THROTTLE CABLE RETAINING PLATE
16. INSTALL PARK/NEUTRAL POSITION SWITCH
a. Install the park/neutral position switch to the manual valve shaft.
b. Place the new locking plate and tighten the nut.
c. Stake the nut with locking plate.
d. Install the two bolts.
e. Adjust the park/neutral position switch.
HINT: Align the groove and neutral basic line.
f. Tighten the two bolts.
17. INSTALL UNION AND ELBOW
a. Install the new O-rings to the union and elbow.
b. Install the union elbow to the transaxle case.
Torque: 27 Nm (275 kgf-cm, 20 ft. lbs.)
HINT: Install the elbow, as shown in the illustration.
18. INSTALL MANUAL SHAFT LEVER