Operation CHARM: Car repair manuals for everyone.

Part 3 of 3

REASSEMBLY





41. INSTALL TRANSMISSION HOUSING
a. Clean the threads of the bolts and case with white gasoline.
b. Apply seal packing or equivalent to the 6 bolts.
Seal packing: Part No. 08833-00080, THREE BOND 1344 LOCTITE 242 or equivalent
c. Install the transmission housing with the 6 bolts.
Torque:
14 mm bolt: 34 Nm (345 kgf-cm, 25 ft. lbs.)
17 mm bolt: 57 Nm (580 kgf-cm, 42 ft. lbs.)





42. INSTALL NO.2 VEHICLE SPEED SENSOR
a. Coat a new O-ring with ATF and install it to the sensor.
b. Install the No.2 vehicle speed sensor.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)





43. INSTALL O/D DIRECT CLUTCH SPEED SENSOR
a. Install a new O-ring to the sensor.
b. Install the O/D direct clutch speed sensor with the bolt.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)
44. INSTALL UNION AND ELBOW





a. Coat new O-rings with ATF and install them to the union and elbow.
b. Install the elbow.
Torque: 29 Nm (300 kgf-cm, 22 ft. lbs.)





c. Install the union.
Torque: 29 Nm (300 kgf-cm, 22 ft. lbs.)





45. INSTALL ATF TEMPERATURE SENSOR
a. Coat a new O-ring with ATF and install it to the sensor.
b. Install the ATF temperature sensor.
Torque: 29 Nm (300 kgf-cm, 22 ft. lbs.)
46. INSTALL PARK/NEUTRAL POSITION SWITCH





a. Install the park/neutral position switch onto the manual valve lever shaft and temporarily tighten the adjusting bolt.
b. Install the grommet and a new lock washer. Install the nut.
Torque: 6.9 Nm (70 kgf-cm, 61 inch lbs.)
c. Using the control shaft lever, fully turn the manual lever shaft back and return 2 notches. It is now in neutral.





d. Align the neutral basic line with the switch groove, and tighten the adjusting bolt.
Torque: 13 Nm (130 kgf-cm, 9 ft. lbs.)

HINT: Bend at least 2 of the lock washer tabs.





47. INSTALL TRANSMISSION CONTROL SHAFT LEVER
48. INSTALL 2 WIRE HARNESS BRACKETS
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)
49. INSTALL DRAIN PLUG AND A NEW GASKET