Operation CHARM: Car repair manuals for everyone.

Removal and Installation

Heater Control Assembly:






REMOVAL




1. REMOVE CENTER CLUSTER INTEGRATION PANEL
a. Remove the 3 heater control knobs.
b. Remove the 5 screws.
c. Remove integration control panel by pulling the portions indicated by arrows in the illustration.
d. Disconnect the connector.

2. REMOVE LOWER LH FINISH PANEL

3. REMOVE HEATER TO REGISTER DUCT NO.2

4. REMOVE GLOVE COMPARTMENT DOOR

5. REMOVE LOWER NO.2 FINISH PANEL

6. REMOVE HEATER TO REGISTER DUCT NO.4




7. DISCONNECT HEATER CONTROL CABLES




8. REMOVE HEATER CONTROL ASSEMBLY
Remove the heater control assembly, then disconnect the connectors.

INSTALLATION

1. INSTALL HEATER CONTROL ASSEMBLY
a. Connect the connectors.




b. Pass the heater control as shown in the illustration.




c. When using the removed one:
Install the heater control assembly.




d. When using a new one:
Install the heater control assembly.

2. ADJUST HEATER CONTROL CABLES
a. Set the mode control dial at "FACE" position.
b. Set the temperature control dial at "MAX. COOL" position.




c. Adjust mode control cable.
Pull the air inlet control link to "FACE" position, connect the control cable and lock the clamp.

HINT: Lock the clamp during lightly pulling the outer cable in the direction, as shown in the illustration by an arrow.




d. Adjust air mix control cable.
Pull the air inlet control link to "COOL" position, connect the control cable and lock the clamp.

HINT: Lock the clamp during lightly pushing the outer cable in the direction as shown in the illustration by an arrow.




e. Adjust water valve control cable.
Pull the air inlet control link to "COOL" position, connect the control cable and lock the clamp.

HINT: Lock the clamp during lightly pushing the outer cable in the direction, as shown in the illustration by an arrow.

3. INSTALL HEATER TO REGISTER DUCT NO.4

4. INSTALL LOWER NO.2 FINISH PANEL

5. INSTALL GLOVE COMPARTMENT PANEL

6. INSTALL HEATER TO REGISTER DUCT NO.2

7. INSTALL LOWER LH FINISH PANEL




8. INSTALL CENTER CLUSTER INTEGRATION PANEL
a. When replacing the heater control assembly:
Pull off the cover.

b. Install the center cluster integration panel, then connect the 2 connectors.
c. Install the 5 screws.
d. Install the 3 heater control knobs.