Extension Housing and Transfer Adaptor

REPLACEMENT
1. IF NECESSARY, REPLACE REVERSE RESTRICT PIN





a. Remove the reverse restrict pin.
1. Using a torx socket wrench (T40), remove the screw plug.
2. Using a pin punch and hammer, drive out the slotted spring pin.
3. Remove the reverse restrict pin.
b. Inspect the reverse restrict pin.
Turn and push the reverse restrict pin by hand. Check for smooth operation.





c. Install the reverse restrict pin.
1. Install the reverse restrict pin to the extension housing or transfer adaptor.
2. Using a pin punch and hammer, drive in the slotted spring pin, as shown.
3. Apply sealant to the plug threads.
Sealant: Part No.08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent
4. Using a torx socket wrench (T40), install and torque the screw plug.
Torque: 19 Nm (190 kgf-cm, 14 ft. lbs.)





2. 2WD: IF NECESSARY, REPLACE EXTENSION HOUSING OIL SEAL
a. Remove the dust deflector.
b. Using a screwdriver, pry out the oil seal.
c. Using SST and a hammer, drive in a new oil seal.
SST 09950-60010 (09951-00570), 09950-70010 (09951-07150)
Drive in depth: 0 ± 0.5 mm (0 ± 0.020 inch)
d. Coat the oil seal lip with MP grease.
e. Install the deflector.





3. 4WD: IF NECESSARY, REPLACE TRANSFER ADAPTOR OIL SEAL
a. Using a screwdriver, pry out the oil seal.
b. Using SST and a hammer, drive in a new oil seal.
SST 09950-60010 (09951-00570), 09950-70010 (09951-07150)
Drive in depth: 45.6 ± 0.5 mm (1.795 ± 0.020 inch)
c. Coat the oil seal lip with MP grease.





4. 2WD: IF NECESSARY, REPLACE OIL RECEIVER PIPE
a. Remove the bolt and oil receiver pipe.
b. Install the oil receiver pipe with the bolt.
Torque: 11 Nm (115 kgf-cm, 8 ft. lbs.)





5. IF NECESSARY, REPLACE OIL RECEIVER