Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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System Specifications

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Exploded Views

INSPECT CYLINDER BORE
Using a cylinder gauge, measure the cylinder bore diameter at positions A and B in the thrust and axial directions.
Specified diameter 92.000 to 92.132 mm (3.6220 to 3.6272 inch)

INSPECT PISTON OIL CLEARANCE
Subtract the piston diameter measurement from the cylinder bore diameter measurement.
Standard oil clearance 0.033 to 0.059 mm (0.0013 to 0.0023 inch)
Maximum oil clearance 0.130 mm (0.0051 inch)