Removal and Installation

Charging System:

12V 90A Type Generator:

12V 100A Type Generator:

REMOVAL




1. REMOVE DRIVE BELT
Hook SST on the hexagonal portion of the drive belt tensioner bracket, compress the drive belt tension by turning the drive belt tensioner bracket clockwise, and remove the drive belt.
SST 09249-63010

NOTE: Compress the drive belt tensioner by taking 3 seconds or more and remove the drive belt.

2. REMOVE GENERATOR




a. Remove the bolt, and disconnect the wire clip on the wire connectors from the generator.
b. Disconnect the wire clamp from the wire clip.
c. Remove the cap and nut, and disconnect the generator wire.
d. Disconnect the generator connector.




e. Remove the 2 bolts and generator.

INSTALLATION

1. INSTALL GENERATOR




a. Install the generator with the 2 bolts.

Torque:
52 N.m (530 kg.cm, 38 ft.lb) for bolt A
21 N.m (214 kg.cm, 15 ft.lb) for bolt B




b. Connect the generator connector.
c. Connect the generator wire with the nut, and install the cap.

Torque: 9.8 N.m (100 kg.cm, 87 in.lb)

d. Install the wire clamp to the wire clip.
e. Install the wire clip on the wire connectors to the generator.




2. INSTALL DRIVE BELT
Hook SST on the hexagonal portion of the drive belt tensioner bracket, compress the drive belt tension by turning the drive belt tensioner bracket clockwise, and install the drive belt.
SST 09249-63010

NOTE: Compress the drive belt tensioner by taking 3 seconds or more and installed the drive belt.