Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Replacement



REPLACEMENT

1. REMOVE V-BANK COVER
2. REMOVE ENGINE UNDER COVER SUB-ASSEMBLY NO.1
a. Remove the 4 bolts and engine under cover sub-assembly No.1.

3. REMOVE FAN AND GENERATOR V BELT
4. REMOVE BATTERY
5. REMOVE GENERATOR ASSEMBLY




a. Disconnect the wire harness.
1. Remove the bolt and wire harness stay.
2. Disconnect the connector from the generator assembly.
3. Remove the terminal cap and nut.
4. Disconnect the wire harness from the terminal B.




b. Remove the 2 bolts and wire harness clamp bracket from the generator assembly.




c. Remove the 2 bolts and generator assembly.

6. INSTALL GENERATOR ASSEMBLY
a. Install the generator assembly with the 2 bolts.

Torque: 43 N.m (438 kgf.cm, 32 ft.lbf)

b. Install the wire harness clamp bracket with the 2 bolts.

Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf)

c. Connect the wire harness.
1. Connect the wire harness to the terminal B and install the nut.

Torque: 9.8 N.m (100 kgf.cm, 7 ft.lbf)

2. Connect the connector to the generator assembly.
3. Install the wire harness stay with the bolt.

Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf)

7. INSTALL BATTERY
8. INSTALL FAN AND GENERATOR V BELT
9. INSTALL ENGINE UNDER COVER SUB-ASSEMBLY NO.1
a. Install the engine under cover sub-assembly No. 1 with the 4 bolts.

Torque: 29 N.m (296 kgf.cm, 21 ft.lbf)

10. INSTALL V-BANK COVER
a. Install the V-bank cover with the 2 nuts.

Torque: 7.5 N.m (76 kgf.cm, 66 in.lbf)