Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

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Link: lemon-manuals.la or lemon-manuals.org.ua

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Replacement

REPLACEMENT

1. REMOVE ENGINE UNDER COVER ASSEMBLY REAR
a. Remove the 4 bolts and engine under cover assembly rear.

2. REMOVE MANIFOLD STAY NO.2
a. Remove the 3 bolts and manifold stay No. 2.

3. DISCONNECT WIRE HARNESS
a. Remove the bolt and disconnect the wire harness from the cylinder block.

4. REMOVE STARTER ASSEMBLY
a. Disconnect the terminal 50 connector from the starter assembly.
b. Remove the nut and disconnect the wire harness from the terminal 30.
c. Remove the 2 bolts and starter assembly.

5. INSTALL STARTER ASSEMBLY
a. Install the starter assembly with the 2 bolts.

Torque: 37 N.m (377 kgf.cm, 27 ft.lbf)

b. Connect the wire harness to the terminal 30 and install the nut.

Torque: 9.8 N.m (100 kgf.cm, 7 ft.lbf)

c. Connect the terminal 50 to the starter assembly.

6. CONNECT WIRE HARNESS
a. Connect the wire harness to the cylinder block and install the bolt.

Torque: 13 N.m (133 kgf.cm, 10 ft.lbf)

7. INSTALL MANIFOLD STAY NO.2
a. Install the manifold stay No. 2 with the 3 bolts.

Torque: 40 N.m (408 kgf.cm, 30 ft.lbf)

8. INSTALL ENGINE UNDER COVER ASSEMBLY REAR
a. Install the engine under cover assembly rear with the 4 bolts.

Torque: 29 N.m (296 kgf.cm, 21 ft.lbf)