Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

System Specifications

CYLINDER HEAD
For torque and sequence see the service procedure provided at Cylinder Head Assembly; Service and Repair. Service and Repair
Maximum warpage
0.05 mm (0.0020 inch) for cylinder block side
0.10 mm (0.0039 inch) for intake manifold side
0.10 mm (0.0039 inch) for exhaust manifold side

CYLINDER HEAD SET BOLT
Standard length: 146.8 to 148.2 mm (5.780 to 5.835 inch)
Maximum length: 148.5 mm (5.846 inch)

INTAKE MANIFOLD




Install the intake manifold and throttle body with the 2 brackets, 4 bolts and 2 nuts.
Torque 30 Nm (306 kgf-cm, 22 ft. lbs.)

CAMSHAFT BEARING CAP




Examine the front marks and numbers and check that the sequence order is as shown in the illustration, then tighten the bolts.
Torque:
23 Nm (235 kgf-cm, 17 ft. lbs.) for bearing cap No.1
13 Nm (133 kgf-cm, 10 ft. lbs.) for bearing cap No.3

EXHAUST MANIFOLD




Install a new gasket and the exhaust manifold with the 5 nuts.
Torque 37 Nm (377 kgf-cm, 27 ft. lbs.)