Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Piston, Engine

Piston
Diameter 91.953 to 91.967 mm (3.6202 to 3.6207 inch)
Pin Diameter 21.997 to 22.006 mm (0.8660 to 0.8664 inch)
Bushing Inside Diameter 22.005 to 22.014 mm (0.8663 to 0.8667 inch)
Pin To Bushing Oil Clearance
Standard 0.005 to 0.011 mm (0.0002 to 0.0004 inch)
Maximum 0.050 mm (0.0020 inch)
Ring Groove Clearance
No. 1 0.03 to 0.08 mm (0.0012 to 0.0031 inch)
No. 2 0.02 to 0.06 mm (0.0008 to 0.0024 inch)
Oil 0.03 to 0.11 mm (0.0012 to 0.0043 inch)
Ring End Gap
Standard
No. 1 0.30 to 0.40 mm (0.0118 to 0.0157 inch)
No. 2 0.50 to 0.60 mm (0.0197 to 0.0236 inch)
Oil (Side Rail) 0.15 to 0.40 mm (0.0059 to 0.0157 inch)
Maximum
No. 1 0.95 mm (0.0374 inch)
No. 2 1.05 mm (0.0413 inch)
Oil (Side Rail) 1.00 mm (0.0394 inch)